Deep Industrial Intelligence

Infrastructure-Independent
Hybrid Architecture.

Designed for real roads, real loads, and real constraints. A platform that assumes nothing about the grid but delivers everything on the road.

System Architecture v1.0

ICE UNIT

300cc Fixed RPM

Engine Unit

Fixed-speed 300cc engine optimized for a single RPM sweet spot. Runs only when SOC drops.

GENSET

Hi-Eff Conversion

Generator

Directly coupled usage-specific generator. Converts mechanical energy to DC current.

BATTERY

15.4 kWh LFP

LFP Pack

Liquid-cooled Lithium Iron Phosphate. Thermally stable up to 60°C. 3000+ cycle life.

MOTOR

PMSM Traction

Traction Motor

Permanent Magnet Synchronous Motor. High torque density for payloads.

WHEELS

Driven Axle

Final Drive

Direct drive capabilities. No complex transmission required.

HYBRID MODE: Engine charges battery + Battery powers motor. Max Range.

Series Hybrid.
Simplified Mechanics.
Intelligent Flow.

We follow a true series-hybrid architecture. The wheels are driven exclusively by the electric motor. The internal combustion engine is completely decoupled from the mechanical drivetrain.

01. Peak Efficiency Forever

The engine never idles in traffic. It runs at its single most efficient RPM point or it is off.

02. Zero Transmission Complexity

No clutch. No garbox. No shifting. Drastically reduced maintenance parts.

Mechanical Complexity Comparison

Diesel Powertrain 2000+ Parts
Gajari Powertrain ~200 Parts

90% Reduction in moving parts means 90% fewer points of failure.

Core Subsystems

01

LFP Battery System

Lithium Iron Phosphate chemistry chosen for thermal stability in Indian summers.

  • Liquid-cooled architecture
  • Simulation validated thermal flow
  • Designed for 3000+ cycles
02

Electric Drivetrain

High torque density PMSM motor designed for load-hauling.

  • Instant torque from 0 RPM
  • Regenerative braking enabled
  • IP67 Rated for monsoon conditions
03

Range Extender

The safety net. A compact 300cc engine-generator set that eliminates range anxiety.

  • De-coupled from wheels
  • Operates at peak efficiency band
  • Automatic start/stop logic
04

Vehicle Control Unit

The brain using Model-Based Design (MBD) to manage energy flow efficiently.

  • State-driven energy logic
  • Adaptive SOC window control
  • CAN Bus communication

Performance Under Constraint.

Parameter Specification
EV-Only Range 80 - 100 km
Total Range (with fuel) 280 - 320 km
Fuel Cost Reduction 60 - 65%
Operating Cost ₹1.5 - ₹6 / km
Payload Capacity Up to 1.5 Tonnes

3x

Range vs Pure EV
at same cost

Transparency Builds Trust

Current Status: Prototype Validation (TRL 4)

TRL 1
Concept
TRL 2
Design
TRL 3
Simulation
4
TRL 4
Subsystems
TRL 5
Integration
TRL 6
Field Tests
TRL 7
Commercial

Status: Simulation validated. Subsystems fabricated. Physical chassis integration currently underway.

Why Infrastructure-Independence Changes Everything.

For the farmer in Vrindavan.
For the fleet owner in Prayag.
For regions where the charging map is empty.

This is electrification without waiting.

Engineered for Manufacturing.

We are not just designing a vehicle; we are designing a scalable assembly process.

Modular Architecture

Plug-and-play subsystems.

Retrofit Ready

Compatible with existing chassis.

Scalable Supply Chain

Using standard automotive components.

From Prototype to Pilot.

Phase 1: Integration

Complete mechanical and electrical integration of the powertrain on the chassis.

Phase 2: Closed Testing

Track testing for durability, thermal limits, and software calibration.

Phase 3: Fleet Pilots

Real-world deployment with partner fleets to validate TCO savings.

Phase 4: Certification

ARAI homologation and commercial launch compliance.